I'm a senior manufacturing leader who builds the teams, NPI programs, and systems that take complex hardware from first prototype to high-yield volume — owning new-product introduction end-to-end, shaping manufacturing strategy, and driving contract manufacturers and suppliers to deliver. Still close enough to the floor to know why the line actually behaves the way it does.
Aseem Bhandari
I'm a senior manufacturing leader focused on new product introduction (NPI) and production scale-up — leading the teams and programs that carry complex hardware through the messy, high-leverage stretch between a working prototype and a line that ships thousands of good units a month.
These days that means leading people and programs as much as process: building and mentoring engineering teams, owning NPI programs across design, quality, and supply, setting manufacturing strategy, and managing the contract manufacturers and suppliers a ramp depends on — while staying hands-on enough to define assembly flows, qualify processes, and drive root-cause when it counts.
I've done this across very different hardware — optical transceiver assembly, lidar sensors, and electric-machine / PCB manufacturing — which taught me that the fundamentals travel: observe carefully, isolate variables, build the feedback loop, and grow the team that keeps it running before you scale the volume.
I lead the people, programs, and partners that turn a prototype into a shipping line — and I stay technical enough to know whether the plan will actually hold on the floor.
Hiring, building, and mentoring engineering and technician teams — and setting the standards and habits that outlast any single person on the line.
Owning new-product introduction end-to-end across design, quality, supply, and the floor — from DFM through pilot to a qualified, ramping line.
Shaping how and where product gets built: make-vs-buy, capacity and ramp planning, and the roadmap that carries a line from pilot to volume.
Leading contract manufacturers and suppliers to deliver — aligning process, quality, and traceability across partners you don't directly control.
Print, place, and reflow process development, profiling, and qualification — plus final-assembly and integration flows for complex electromechanical product.
Structured defect analysis, failure isolation, and corrective action — turning a noisy yield signal into a ranked, fixable list of causes.
Putting processes under SPC — control charts, capability (Cp/Cpk) studies, and reaction plans that catch drift before it becomes scrap rather than after.
Building the data backbone of a line — connecting machines, test stations, and inspection into one traceable pipeline so the factory reports its own state in real time.
Moving from pilot to volume — capacity planning, line balancing, fixture and tooling readiness, and ramp risk management.
Let's talk about your ramp, your NPI program, or the manufacturing org you need to stand up. Get in touch →
Three environments, one throughline: leading the people and process that get good hardware out the door, reliably — from hands-on process engineer to manufacturing leadership.
Leading manufacturing for next-generation air-core motors — building the team, owning NPI and process for a new PCB-stator line, and standing up the SPC and intelligent data systems that run it on real-time, traceable quality data.
NPI and production support for lidar sensor manufacturing — optical-mechanical assembly, alignment, and the process work behind reliable sensor yield.
Optical transceiver and module assembly at scale — SMT, precision assembly, and high-volume process optimization in a contract-manufacturing environment.
Interactive tools and write-ups from the floor — built to be useful to other engineers, not just to read.
Three floor-ready calculators — process capability (Cp / Cpk / Pp / Ppk), yield · DPMO · process sigma, and Gage R&R by the ANOVA method. Runs entirely in your browser.
Interactive toolA guided decision tree for diagnosing solder and assembly defects — pick the symptom, answer a follow-up, and route to the specific likely cause with check-and-fix steps.
Interactive toolThe questions worth answering before a pilot build — DFM, BOM, fixtures, test coverage, traceability, and exit criteria. Tracks your readiness and prints as a sign-off sheet.
Notes on manufacturing, process, and building data systems that engineers and operators actually use.
Working on an NPI ramp, a yield problem, or a process that needs to scale? Send a note.